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MTCONNECT GETTING STARTED | CNCNETPDM MANUAL

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Here you can find everything you need to know to get started with the CNCnetPDM MTConnect adapter. This section shows all necessary steps to setup CNCnetPDM, use the MTConnect agent test program, receive adapter output and control agent output. A description of available commands to control the adapter is also included.

Configure CNCnetPDM | MTConnect Agent Tester | Download | Adapter Output | Adapter Input | Ping Adapter | Select Devices | Switch Device off or on | Activate or Deactivate Shift | Work Orders | Control Devices

Configure CNCnetPDM

It is highly recommended to begin with a simple configuration. To do so, please configure CNCnetPDM as described in the Quick Start Guide with one device and the simulation device driver device.dll. In addition please set in section [General] of CNCnetPDM.INI:

CollectQuality = 0
CollectFeeder = 0
CollectOrders = 0

In case you access CNCnetPDM from a remote PC make sure that TCP port 7878 is not blocked by a firewall.

If you start CNCnetPDM you see output similar to the following in CNCnetControl, just OEE device states (E) and part counters (Z).

FIG 1:    CNCnetPDM output

MTConnect Agent Tester

To see and test MTConnect Adapter output you need the program MTConnect.exe which is a Windows Socket Client and contains basic MTConnect Agent functionality. You can use it to test any MTConnect Adapter, not just CNCnetPDM.

Software Download

Double click MTConnect.exe. If the MTConnect Adapter or CNCnetPDM is running on the same PC you just have to click [Connect]. Otherwise you have to enter the IP Address or DNS Hostname of the PC with the Adapter (1) and the appropriate Port (2) default = 7878 before doing so. For Adapters other than CNCnetPDM you have to set a suitable ping interval (3) to avoid that the Adapter automatically disconnects.

MTConnect Agent Tester

FIG 2:    MTConnect Agent Tester

Adapter Output

Initially the adapter outputs one line with ALL items (5) acquired from your device to the agent. After that, the adapter outputs only data for items that have changed (6). If you check 'Show Ping' (4) the program additionally outputs ping and pong communication between Agent and Adapter.

As described in ‘MTConnect Overview’ a line output by an adapter starts with a timestamp in UTC or local time followed by key | value pairs delimited by a pipe character ‘|’. The CNCnetPDM MTConnect Adapter builds a key by the Tag Name you defined in your device specific INI file prepended by the machine number as defined in CNCnetPDM.ini. Both items are separated by the colon character ':'.

  • Note: Diagnostic messages output by MTConnect.exe like ‘Agent received: ’ are added by MTConnect.exe, they are not part of the adapter output.

Adapter Input

By sending commands from the agent to the adapter you can control various features of the MTConnect adapter.

  • Note: Commands other than * PING are only supported by the CNCnetPDM MTConnect Adapter as MTConnect by specification is a 'read only' protocol.

Ping Adapter

To check the adapter you can use the command:

* PING

If you send this command to the adapter by clicking [Send Command] the adapter responds with * PONG plus the heartbeat in milliseconds as configured in section [MTC Adapter] of CNCnetPDM.ini.

Select Device

As every single instance of the CNCnetPDM MTConnect Adapter can simultaneously communicate with up to 58 machines you have to be able to control output to the agent. Initially the adapter outputs data for all devices. To switch on data output to the agent for a single device only you can use the following command:

* device|1000|output

This would force the adapter to only output data for machine number 1000 to the agent. After changing adapter output the agent initially outputs all data items for the selected device followed by data for changed items only. To revert to output for all devices you can use:

* device|0|output
  • Please note that this command only affects the specific agent session it was sent from. If you open an additional instance of MTConnect.exe you can make a different selection.

Switch Device Off or On

To switch off communication between a specific device and CNCnetPDM you can use command:

* device|1000|off

This command affects ALL agent sessions connected to a specific instance of CNCnetPDM. To switch on communication again you may use:

* device|1000|on

Activate or Deactivate Shift

If you like to only acquire data during an active shift you can set the shift state to active or inactive. To set the shift state of a single device to inactive you can use command:

* device|1000|shift|0

To set the shift state for all devices to inactive use:

* device|0|shift|0

To set the shift state to active for a single device you can issue:

* device|1000|shift|1

For all devices:

* device|0|shift|1

Work Orders

To be able to collect machine data together with operational data the devices have to know which work-order, operation and/or part number they’re currently working on. To do so you can ‘tag’ devices with this information.

For example, if you’d like to ‘tag’ machine number 1000 with work-order 4711, operation 10 and part number 9000 you could issue the following command:

* device|1000|order|4711|10|9000

Device number 1000 then outputs this data together with machine data in a single line, again as key | value pairs for example:

2018-07-22T12:01:53.128Z|1000:COMP_QTY|9|1000:STATUS|2|1000:ORDER|4711|1000:OPERATION|10|1000:ITEM_A|9000|

To tag a device with only one of the 3 items you can just input one of them e.g.:

* device|1000|order|4711||

This would only set work-order for machine number 1000 to 4711. You have to keep the number of pipe characters constant otherwise the command has no effect.

Control Devices

The CNCnetPDM MTConnect adapter also allows you to set or change parameters or variables at your devices directly from an agent. However, this strongly depends on the setup of your device specific .INI file.

If, for example you have a machine with number 1000 and a Sinumerik controller that uses the sinumerikda.dll OPC device driver CNCnetPDM automatically creates the INI file sinumerikda_1000.ini. In this file you can find a list of commands. Command number 21 is used to read 'R Variable 2'.

However, this command is also writable. So, input of command:

* device|1000|command|21|256

results in setting 'R Variable 2' at the controller to value 256. You can quickly check the result by watching the output of MTConnect.exe

 

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Modified: 2023-11-25